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Take the time to familiarize yourself with the components used in the Door system, and take particular note of the current state of the limit switches. When the door is in the closed position, both limit switches are in their activated state (Not Normal). Run your mouse over each switch, and you should see a tool-tip text box appear, which denotes that the selected switch is wired using a set of Normally Open contacts. With the door fully closed, what signal level would you expect to see at the limit switch inputs I:1/03 and I:1/04?
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In this exercise we want you to apply your knowledge of Relay Logic Instructions to design a program which will maintain the appropriate door movement once initiated by the operator. The Opening or Closing operation of the door will continue to completion even if the operator releases the pushbutton which initiated the movement.
To confirm your assessment of the current limit switch states, place the PLC into the RUN mode which will initiate scanning. Now open the Data Table display by clicking on the Data Table icon located on the toolbar (3rd from right) at the top of the screen.
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BTW: Almost any unused bit may be used as a flag, but since RSLogix has set aside the B3: memory area, and this memory area displays in binary format by default, it's commonly used for this purpose. N7:1/12 would work however, but the N7 area is normally used as place for storing integers as this memory area is displayed in decimal by default. Additionally, it is sometimes possible to use an Operator Panel lamp as flag if the conditions suit.
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The utilization of Binary or Integer Table bits to Flag specific conditions within your program would be appropriate. Also, the retentive OTL and OTU instructions may be utilized freely at your discretion.
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Pressing the Close Switch will cause the door to move down (close) if not already fully closed. The closing operation will continue as long as the switch is held down. If the switch is released, or if limit switch LS2 closes, the door movement will halt immediately.
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Now you can add an XIC instruction addressed to this "Ready-To-Start" bit to both your existing Motor UP, and Motor Down control rungs, and this will confirm that the motor may be started. Of course you will need to unlatch the "Ready-To-Start bit once the motor is started.
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Ensure that you have made effective use of both instruction and rung comments to clearly document your program. All I/O components referenced within your program should be clearly labeled, and rung comments should be employed to add additional clarity as required.
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